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Sonotronic

Triumph Needle: UK Support, Sales, and Service for SONOTRONIC Ultrasonic Welding Systems

Triumph Needle, a leading name in the sewing and industrial machinery industry, is now the official UK-based support, sales, and service provider for SONOTRONIC ultrasonic welding systems.

SONOTRONIC develop and produce special machines, standard machines, assemblies components for the processing of plastics. Working with automotive exteriors, automotive interiors, food packaging, technical textiles, filters and plastic assembly.

Standard Machines

iSONIC ECO

A range of versatile and proven ultrasonic machines which allow for simple tool change over, fast set up and high process reliability.

Applications include automotive trim, electronic components, sealing blister pack, toys, filters, masks, thermosplastic spot welding and many more.

Customised Machines

iSONIC CM

Special machines and automated production lines for the industrial processing of plastics. For cutting, riveting and embosiing using ultrasonics and can be integrated with transport systems or gluing units. The machines can incorporate rotary tables, swivel frames or sliding tables for loading of components.

Applications include door panel assembly, instrument panel, steering column trim, headlight lenses, wheel arch cover, punching parking sensors, punching medical implants, punching sound insulation, hot plate riveting, infrared riveting and many more.

Ultrasonic Assemblies

iSONIC WAVE

Individual ultrasonic assemblies for integration into existing machinery for sealing and cutting within the packaging industry, food industry (ex cutting of cakes, pies chocolate and cheese) and textile industries for edge trimming of tapes and fabrics.

Components

iSONIC PULSE

A complete range of spare parts and comonents manufactured in our own wokshops in Germany.

Generators:

Both digital and analogue versions available in 20kHz, 30kHz and 35kHz for the production of the electrical oscillations.

Converters:

To convert the electrical oscillations from the generator into mechanical oscillations of the same frequency.
  • A 20kHz frequency will give up to 4.0kW of power.
  • A 30kHz frequency will give up to 2.0kW of power.
  • A 35kHz frequency will give up to 1.2kW of power.

Boosters:

Placed between the converter and the sonotrode the booster will amplify the vibration from the converter to accurately control the energy applied to the material / plastic being processed. The booster also incorporates as soundless retaining ring to protect the entire machine from vibration. They can be manufactured from Titanium or Aluminium across 5 ratios, 1:1, 1:1.5, 1:2, 1:2.5 & 1:3.

Sonotrodes:

The sonotrode delivers the vibration to the workpiece and is tailored made to the individual application.  They can be designed for welding, cut & seal, riveting, embossing, punching and cutting.

Anvils:

Precisely manufactured surfaces that work as a counter bearing on the opposite side of the plastic / material to give the seam pattern of the final piece during the welding process.

Nests:

Form bound counter bearings for exact positioning of the work piece.

Feed Units :

Mainly used in special machines the feed unit will deliver an individual sonotrode to the work area with either hydraulic or stepper motor drive.

Triumph Needle: UK Support, Sales, and Service for SONOTRONIC Ultrasonic Welding Systems

Triumph Needle, a leading name in the sewing and industrial machinery industry, is now the official UK-based support, sales, and service provider for SONOTRONIC ultrasonic welding systems.